Rubber Two Roll Open Mixing Mill

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Reclaim Recycled Rubber Production Line Refining Mill Refiner Machine

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The advantages of rubber refining machines:

Compared to traditional mixing methods, refining machines have the following advantages:

1. Highly automated: Advanced control systems and automation technology are adopted to achieve automated control and data collection of the mixing process.

2. Precise control of rubber composition: By controlling mixing temperature, mixing time, and adding additives, precise control of rubber composition is achieved.

3. Improve production efficiency and quality: Refining machines can achieve fast and efficient mixing and processing operations, improve production efficiency and product quality, and reduce production costs.


The impact of refining machines on rubber:

During the mixing process, the refining machine can precisely control the physical and chemical properties of rubber, thereby having a certain impact on the performance and quality of rubber.

1. Improving the rheological properties of rubber: By means of mixing temperature, mixing time, etc., the rheological properties of rubber are improved, and its processing and forming properties are enhanced.

2. Improve the aging resistance of rubber: During mixing, additives such as aging agent can be added to improve the aging resistance of rubber and extend its service life.

3. Optimize rubber hardness and elasticity: By mixing, processing, and other methods, optimize the hardness and elasticity of rubber to meet the requirements of different products.

Summary: Refining machine is an advanced rubber mixing equipment that can disperse, mix, thermoplastic treat, and process rubber materials, improving production efficiency and quality. By precisely controlling the mixing temperature, mixing time and adding additives, the refiner can improve the rheological properties, hardness and elasticity of rubber, and improve the anti-aging properties of rubber.


rubber refining mill's difference with common rubber open mixing mill.

The roller is of waist drum shape, this shape roller is good at stripping away impurity substance of reclaimed rubber. 

 Structure:

This machine consists of two rollers(waist drum shape), base, frame, rack,transmission device,Bearing,Lubrication device, Decelerator, Adjustment device of the roller temperature,

emergency shutdown device and brake equipment,NGW Planetary hardened-gear Speed Reducerand etc.

Features:

1.Two rollers are made from Chilled Cast Iron,smooth surface is highly polished and scratch proof from cutting knife:high hardness and wear-resistant; 

2.The roller is hollow structure,which is for adjusting the temperature of the rollers by steam or cooling water in term of different request;

3.Nip adjustment mode:manual or electric;

4 Main bearings:bearing or Copper bush or Nylon bush;

5.The machine is equipped with an overload protection device to prevent the major components from being damaged due to overloading.

6.The machine is also equipped with an emergency device. When an emergent accident happens, just draw the safety pull-rod, and the machine will stop immediately. It is safe 

and reliable.

7.The machine is equipped with scraper and wind-up unit, which can take the reclaimed rubber away from the wind-up roller.


Regular Models

Type XKJ-400 XKJ-450 XKJ-480 XKJ-480(new type)
Front roll diameter(mm)400(Waist-drum)450(Waist-drum)480(Waist-drum)480(Waist-drum)
Rear roll diameter(mm)518(Waist-drum)510(Waist-drum)612(Waist-drum)612(Waist-drum)
Working length of rolls(mm)760800/1000mm8001016
Front roll surface speed(m/min)24.9848/3222.9736.92
Friction ratio1:1.707
1:1.821:1.82
Max.nip(mm)10101515

Loading Container

Reclaim Recycled Rubber Production Line Refining Mill Refiner Machine


Base Seat and Stand Legs

The base frame adopts high quality steel,make into a whole framework through high quality welding, which is convenient for installation and stable in long years working.


Bull Gear Rubber Two Roll Open Mixing Mill

Bull Gear Rubber Two Roll Open Mixing Mill


Rollers and Bearing

Reclaim Recycled Rubber Production Line Refining Mill Refiner Machine

Reclaim Recycled Rubber Production Line Refining Mill Refiner Machine

Bull Gear Rubber Two Roll Open Mixing Mill

Bull Gear Rubber Two Roll Open Mixing Mill

Rollers for Big Size Machine

Lab Laboratory Use Small Size Rubber Open Mill


Reducer and Motor

Bull Gear Rubber Two Roll Open Mixing Mill

Bull Gear Rubber Two Roll Open Mixing Mill

Control Box

Adopts famour brand electronics, ensures machine stable running and long service life.

Ordinary Control Box

Bull Gear Rubber Two Roll Open Mixing Mill

PLC Control Box

Bull Gear Rubber Two Roll Open Mixing Mill

Bull Gear Rubber Two Roll Open Mixing Mill

Auto Feeding Device Drawing for Reference

Reclaim Recycled Rubber Production Line Refining Mill Refiner Machine


Ø1. Will your machine meet our voltage, can we use your machine in our country?

   Yes, we can customize every aspect of the machine according to customers’ work needs, Voltage,

   Electricity frequency, clamping force, (heating )platen size, daylight, piston travel, working layer number, with sliding platen or not, assist cylinder, Control method, automatization     level, PLC or not, etc,


Ø 2. Guarantee?

   For the whole machine, not less than 2 years quality guarantee, and life long technical service whenever it’s needed.


Ø 3. Will the machine be kept well while on the sea journey?

   Yes, for small size or single set machine, we use good quality fumigation free ply wood making strong packing for them.

   For big size machine or multi sets small size machine, after proper treatment, we fixed them in the container so that the machine won’t get rust or damage in the sea voyage.


Ø 4. Whats’ the payment method?

   There are TT, L/C, Credit Card, Western Union, Paypal, Alipay etc.

      

Ø5. What’s the shipping method?

   Our rubber machines are most often shipped by sea, but for land-locked state, there are train or truck transportation. Or there are joint transportation between land and water.

   When it come to small pare parts, it’s by international courier by air. 



Look forward to hearing from you

Welcome friends and customers at home and abroad to cooperate sincerely and create brilliance together!

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