Home > Products > Rubber Mixer > Rubber Kneading Machine > Rubber Banbury Kneader Intensive Internal Kneading Machine
Usage of rubber banbury kneader: EVA foam sole, rubber sole, TPR sole, rubber roller, rubber sponge, tire, sports ball, rubber ring, rubber tube, rubber band, rubber pressing, bottle stopper, oil seal, shock-absorbing rubber, adhesive tape, elastic band, color masterbatch, ink, electrical rubber parts, various automotive rubber products, and various chemical industry mixed raw materials.
The intensive kneading machine internal mixer is mainly used for the plastic and mixing of rubber, and can also be used for the mixing of plastics, asphalt materials, felt materials, enamel materials, and various synthetic resin materials.
Advantages of internal mixer:
1. Short mixing time
2. Easy to operate and effective in overcoming dust flying
3. Reduce the loss of blending agents
4. Improving working conditions and reducing labor intensity
5. High security
Regular Models
| Model | X(S)N-1×12～58 | X(S)N-3×32（6～60） | X(S)N-10×32 | X(S)N-20×30 | X(S)N-35×30 | X(S)N-55×30 | X(S)N-75×30 | X(S)N-110×30 | X(S)N-150×30 | X(S)N-200×30 | X(S)N-300×30 |
| Total volume of kneading chamber(L) | 3 | 8 | 25 | 45 | 75 | 125 | 180 | 250 | 325 | 440 | 700 |
| Working volume of mixing chamber (L) | 1 | 3 | 10 | 20 | 35 | 55 | 75 | 110 | 150 | 200 | 300 |
| Driving motor power(KW) | 4 | 5.5 | 15 | 30 | 55 | 75 | 110 | 185 | 220 | 280 | 280/400 |
| Overturn motor power(KW) | manual | 0.55 | 1.1 | 1.5 | 2.2 | 3.0 | 4.0 | 5.5 | 5.5 | 7.5 | 7.5 |
| Overturn angle(°) | ≤140 | 135 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 | 140 |
| Rotation speed of rotor(front/back)r/min | 12～58 | 6-6032/24.5 | 32/23.5 | 30/25 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 | 30/24.5 |
| Pressure of compressed air(Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
| Flow rate of compressed air(m³/min) | ≥0.3 | ≥0.3 | ≥0.5 | ≥0.7 | ≥0.9 | ≥1.0 | ≥1.0 | ≥1.5 | ≥2.0 | ≥2.0 | ≥2.0 |
| Pressure of cooing water(Mpa) | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Pressure of heated steam(Mpa) | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| Overall dimension(L*W*H)（mm） | 1400*760*1914 | 1660*960*1750 | 2580*1300*2280 | 2630*1520*2550 | 3200*1900*2495 | 3360*1950*3050 | 3760*2143*3135 | 4075*2712*3580 | 4200*3300*4000 | 4520*3400*4215 | 5070*3500*4600 |
| Weight(KG) | 800 | 2000 | 3300 | 4500 | 6500 | 7800 | 10500 | 14500 | 19500 | 22500 | 27500 |
Mixing Chamber and Rotors
1. Mixing Parts-- surface with electroplate hard chrome plate.(+0.1mm~ +0.15mm)
a. Mixing Rotor--Cast Steel ZG45II, built-up welding 2~4mm cobalt based wear -resistant hard alloy on it’s surface, or electroplate hard chrome.
a. Wing Blade--SCS13 + STELLITE(3 ~5mm) on top of wing blade, hardness 55~62HRC.
b. Mixing chamber-Cast steel, built-up welding 2~4mm cobalt based wear -resistant hard alloy on it’s surface.
a. Mixing Chamber Sideboards--S45C
b. Pressure Lid--S45C
c. Water Jacket: Max pressure 9kg/m2 / test pressure 20 kg/m2
d. Wing Blade Turn Gap Between Mixing Parts 2mm
Control Box
Reducer and Motor
We use high quality motor and China top brand reducer "Guomao reducer"
Motor
Usd famous brand motor, quality reliable
Loading Export
Ø1. Will your machine meet our voltage， can we use your machine in our country?
Yes, we can customize every aspect of the machine according to customers’ work needs, Voltage,
Electricity frequency, clamping force, (heating )platen size, daylight, piston travel, working layer number, with sliding platen or not, assist cylinder, Control method, automatization level, PLC or not, etc,
Ø 2. Guarantee?
For the whole machine, not less than 2 years quality guarantee, and life long technical service whenever it’s needed.
Ø 3. Will the machine be kept well while on the sea journey?
Yes, for small size or single set machine, we use good quality fumigation free ply wood making strong packing for them.
For big size machine or multi sets small size machine, after proper treatment, we fixed them in the container so that the machine won’t get rust or damage in the sea voyage.
Ø 4. Whats’ the payment method?
There are TT, L/C, Credit Card, Western Union, Paypal, Alipay etc.
Ø5. What’s the shipping method?
Our rubber machines are most often shipped by sea, but for land-locked state, there are train or truck transportation. Or there are joint transportation between land and water.
When it come to small pare parts, it’s by international courier by air.
Look forward to hearing from you
Welcome friends and customers domestic and abroad to cooperate sincerely and create brilliance together!
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