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Water Fast Cooling PVC PU Conveyor Belt Hot Splicing Joint Machine is used for rubber conveyor belt jointing.
Qingdao Steady Machinery Co.,Ltd. is professional Conveyor Belt Hot Splicing Joint Machine maker. The company's ST series electric rubber belt vulcanizing machine (hereinafter referred to as vulcanizing machine) is small in size and light in weight. It is powered by a regular three-phase power supply, with a uniform hot plate temperature and a water pressure system supply (0-1.8MPa) of uniform pressure. It is equipped with a lightweight fully automatic electric control box. The connection between the electric control box and the press machine is completed by integrated plugins and multi-core cables, making it easy to operate and reliable in operation. Currently, it is widely used for on-site vulcanization bonding(jointing) of canvas, nylon, and steel rope(wire) core transportation tapes in metallurgical, mining, power plants, ports, building materials, chemical and other environments where there is no explosive gas or harmful gas that can corrode metals. It is also suitable for vulcanization joints of special performance tapes such as anti-corrosion and heat resistance.
The quality of the conveyor belt joint directly affects the working efficiency and service life of the conveyor belt, especially for long-distance and high-strength transportation belts. Therefore, the ST series electric rubber belt vulcanizer is an indispensable auxiliary equipment in the current conveyor belt joint machinery.
The combination rubber conveyor belt joint machine produced by our factory is mainly made of high-strength aluminum alloy, which has high strength and is easy to handle. The sheet electric heating element heating has the characteristics of stable operation, high thermal efficiency, and uniform temperature. This machine is equipped with a lightweight fully automatic electric control box, and the pressure system provides a uniform pressure of 0-2Mpa, making it easy to operate.
Widely used in various conveyor belt joints and repairs in industries such as metallurgy, mining, cement, power plants, ports, building materials, and chemical engineering industry.
Ⅰ Usage of Vulcanizer
ST electric rubber belt vulcanizing machine (hereinafter referred to as vulcanizing machine) is small in size and light in weight. It is powered by a regular three-phase power supply, with a uniform hot plate temperature and a water pressure system supply (0-1.8MPa) of uniform pressure. It is equipped with a lightweight fully automatic electric control box. The connection between the electric control box and the host machine is completed by integrated plugins and multi-core cables, making it easy to operate and reliable in operation. Currently, it is widely used for on-site vulcanization bonding of canvas, nylon, and steel rope core transportation tapes in metallurgical, mining, power plants, ports, building materials, chemical and other environments where there is no explosive gas or harmful gas that can corrode metals. It is also suitable for vulcanization joints of special performance tapes such as anti-corrosion and heat resistance.
The quality of the adhesive tape joint directly affects the working efficiency and service life of the adhesive tape, especially for long-distance and high-strength transportation belts. Therefore, the ST electric rubber belt vulcanizer is an indispensable auxiliary equipment in the current adhesive tape transportation machinery.
Ⅱ Technical Data
1. vulcanizing pressure: 1.5MPa
2. vulcanizing temperature: 145 ℃
3. Surface temperature difference of vulcanized plate: ± 3 ℃
4. The heating time (from room temperature to 145 ℃) shall not exceed 50min
5. Power supply voltage: 380V, 50Hz,
6. Electric control box output power: 36KW,
7. Temperature adjustment range: 0-200 ℃,
8. Timing adjustment range: 0-59 minutes,
9. After applying pressure of 0.8 MPa to the upper and lower heating plates, the gap should not exceed 0.5mm;
Ⅲ Main Structure
The vulcanization machine consists of a main machine (1. rack, 2. clamping device, 3. pad iron, 4. screw, 5. nut, 6. washer, 9. insulation board, 10. upper heating board, 14. lower heating board, 15. water pressure board), 7. high-pressure hose, 8. pressure testing pump, 11. secondary cable, 12. electric control box, 13. primary cable. Please refer to Figure 1 for details.
Ⅳ Installation & Use of Vulcanizer
The vulcanization mechanism is lightweight and can be easily moved by manual labor. Before installation, it is necessary to consider the convenience of the power supply and operating space. When constructing on the conveyor, a platform should be built with sleepers. The requirements depend on the location of the vulcanization tape and the number of vulcanization machines used simultaneously. Before construction, please prepare tools, rubber materials, 0~200 ℃ mercury thermometers, and other spare parts for handling the belt.
The installation of the vulcanization machine follows the following steps:
1. Place the lower rack at a longitudinal angle of 70 ° with the tape on the platform. See Figure 2
2. Place the water pressure plate on the lower frame. See Figure 3
3. Put the down heating plate on the hydraulic plate uniformly around it, with its working side upwards.(see fig.4)
4. Put the joint which has been processed according to the vulcanized technology, on the down heating plate,(if several vulcanizers are united, then a piece of about 0.3mm copper should be placed on the gap of two vulcanizers} meanwhile, the back-up iron plates are placed bilaterally (the iron plates are prepared by customers self, which the about 75mm width of iron plates can be used, but its thicknessis thiner than that of the rubber belt in 0.5--1mm, and its length is longer than that of the vulcanizer in about 700mm). The clamp mechanisms regulate the distance between the two back-up iron plates to keep the same width with the belt.(see fig.5)
5.Put the heating place on the joint which the working surface is connected with the joint, and keep the uniform with the down heating plate. If several vulcanizers are united, then a piece of about 0.3mm copper should be placed on the gap of two vulcanizers. (see fig.6)
6.Put the heatproof plate on the up heating plate, and then put the frame on
the heatproof plate which keeps the uniform with the down frame. Mount the bolts and washers and screw the nuts in moment of force about 30kg-M.
7. Connect the control panel and the heating plates with the secondary cables,and connect the power supply with the primary cable.
8. Connect the hydraulic plate and the pressure-testing pump with a high-pressure soft rubber pipe.
Ⅴ Operating Procedure of Vulcanizer
1. Primary power supply
2. Lower board power supply
3. Upper board power supply
4. Upper board current indication
5. Upper board control switch
6. Upper plate thermometer
7. Lower board current indication
8. Lower board control switch
9. Lower plate thermometer
10. Voltage indication
11. Manual and automatic transfer switch
12. Upper board heating indication
13. Lower board heating indication
14. End of vulcanization indication
15. Primary power indicator
16. Automatic air leakage switch
17. Fusing tube
18. Vulcanizing time switch
19. Timer
20. Grounding screw
1. Turn the thumb wheels 6 and 9 to set the vulcanization temperature (145 degrees)
2. Adjust 19 to set the vulcanization insulation time and set 18 to the "OFF" position;
3. Turn on the power, 15 lights up. Close 16 and 10 with reading indication;
4. Rotate 5, 8, 12, and 13 to light up respectively;
5. 6 and 9 green lights are on. Use a pressure testing pump to inject water into the water pressure plate to a pressure of 1.5Mpa. When the temperature reaches the set value, 12 and 13 indicate, Lights 6 and 9 are off, green lights are off, and red lights are on. When all 6 and 9 red lights are on, place 18 in the "ON" position. (At this point, maintain a constant temperature until the end of vulcanization). When timer 19 get to the preset time , the secondary power supply will be automatically cut off, and the 14 light will be on, indicating the end of vulcanization.
6. If a certain instrument is damaged during the vulcanization process, it can be rotated 11 to the manual position,
All instruments are ineffective. The temperature of the hot plate can be read from a glass thermometer and maintained at a constant temperature through manual control of 5 and 8 to complete the vulcanization process. When in manual position, leakage protection does not work. The main grounding wire must be reliable and firm.
Ⅵ Maintenance and upkeep of vulcanization machine
1. Before use, the insulation resistance of the hot plate should be checked. If it is too low, it should be dried with electricity until the insulation value reaches 50M Ω or above before use;
2. During the use and transportation process, handle with care and operate in a civilized manner;
3. If working in the field, reliable waterproof and rainproof measures should be taken to prevent rainwater from invading and dampness;
4. After use, it should be placed in a warehouse with good air circulation, relative humidity not exceeding 85%, and not affected by rain or snow. The bottom should be padded with sleepers, and it is strictly prohibited to place it directly on the ground.
Below are some often use models for your choice.
Model | Belt Width | Splicing Dimension(mm) | Heating Plate Size(mm) | Power(kw) | Overall Dimension(cm) | Weight (kg) |
ST-650 | 650 | 650x830 | 810x830 | 10 | 140x83x63 | 440 |
650x1000 | 810x1000 | 12 | 140x100x63 | 530 | ||
ST-800 | 800 | 800x830 | 960x830 | 12 | 150x83x63 | 515 |
800x1000 | 960x1000 | 14 | 150x100x63 | 630 | ||
ST-1000 | 1000 | 1000x830 | 1160x830 | 15 | 170x83x63 | 600 |
1000x1000 | 1160x1000 | 17 | 180x100x63 | 715 | ||
ST-1200 | 1200 | 1200x830 | 1360x830 | 17 | 192x83x75 | 800 |
1200x1000 | 1360x1000 | 20 | 198x100x75 | 912 | ||
ST-1400 | 1400 | 1400x830 | 1560x830 | 20 | 215x83x75 | 885 |
1400x1000 | 1560x1000 | 23 | 220x100x75 | 1050 | ||
ST-1600 | 1600 | 1600x830 | 1760x830 | 22 | 240x83x80 | 1130 |
1600x1000 | 1760x1000 | 26 | 245x100x80 | 1325 | ||
ST-1800 | 1800 | 1800x830 | 1960x830 | 25 | 260x83x90 | 1420 |
1800x1000 | 1960x1000 | 29 | 265x100x90 | 1630 | ||
ST-2000 | 2000 | 2000x830 | 2160x830 | 27 | 280x83x90 | 1560 |
2000x1000 | 2160x1000 | 32 | 285x100x90 | 1824 | ||
ST-2200 | 2200 | 2200x830 | 2360x830 | 30 | 300x83x98 | 1720 |
2200x1000 | 2360x1000 | 35 | 305x100x98 | 2030 |
We can tailor make machine according to customers' technical requirements or special work needs.
Just feel free to contact us. We'll make a best proposal with most reasonable price.
Project in abroad for reference:
Reference video on Youtube:
Control Box
Adopts China demestic famous brand CHNT or DELIXI brand, works accutate and stable.
We have multi type control box to meet different customers interests.
Pumps (there are electric pump and manual pump)
Electric water pressure pump, used for pressurizing water bags, with fast pressurization, high efficiency, equipped with quick connectors, quick and easy operation and disassembly, especially suitable for online use of multiple vulcanization machines, and can be configured with explosion-proof function according to user needs.
Heating Platen
There are two kinds of heating ways, one is use narrow heating plate, another ia by heating blanket as below pictures.
Our machine's feature is evenly heating while long sercice life. Heating platen surface temperature different is within ±3℃。
And heating time is fast, from room temperature to 145℃ working temperature is within 30 minutes even in cold winter.
Heating Platen
We use high quality aluminium material, which is light weight, easy for handling with handels.
Copper pipes tunnel for water fast cooling
When customers want to choose fast cooling type machine, we'll make grooves on the heating platen, then put copper pipes into the grooves.
The electric pump pump cooling water running in the copper lines to realize fast cooling purpose.
When with this function, the cooling time from 145℃ to 70℃ will be within 5 minutes.
Pressure Chamber
The compression water bag is a key and continuous research project of our company. Our company has complete production equipment in rubber industry, including internal mixer(rubber kneader), open mill(rubber two roll open mixing mill), rubber calender, and vulcanization machine. In the production of our pressure chamber, we have added several curtain fabric layer, which greatly improves the strength of our rubber water bags. Therefore, our compression water bags have various advantages such as light weight, uniform pressure, large expansion range, and without water leakage.
High Strength Drawbar
When the machine works in high pressure, our drawbar gives enough fixing force, they won't deform.
Under this enough pressure, the rubber conveyor belt joint effect is very good, and most important it's safe to workers and the machine itself.
High Pressure Soft Hose Water Fast Joint
Electric Socket Fast Joint
High quality plug head with auto self lock device, so both water and electricity connection is very easy, just plug them, then finish
Ø1. Will your machine meet our voltage, can we use your machine in our country?
Yes, we can customize every aspect of the machine according to customers’ work needs, Voltage,
Electricity frequency, clamping force, (heating )platen size, daylight, piston travel, working layer number, with sliding platen or not, assist cylinder, Control method, automatization level, PLC or not, etc,
Ø 2. Guarantee?
For the whole machine, not less than 2 years quality guarantee, and life long technical service whenever it’s needed.
Ø 3. Will the machine be kept well while on the sea journey?
Yes, for small size or single set machine, we use good quality fumigation free ply wood making strong packing for them.
For big size machine or multi sets small size machine, after proper treatment, we fixed them in the container so that the machine won’t get rust or damage in the sea voyage.
Ø 4. Whats’ the payment method?
There are TT, L/C, Credit Card, Western Union, Paypal, Alipay etc.
Ø5. What’s the shipping method?
Our rubber machines are most often shipped by sea, but for land-locked state, there are train or truck transportation. Or there are joint transportation between land and water.
When it come to small pare parts, it’s by international courier by air.
Look forward to hearing from you
Welcome friends and customers domestic and abroad to cooperate sincerely and create brilliance together!
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