Home > Products > Rubber Extruder > Hot Feed Rubber Extruder > Rubber Reclaim Recycling Production Filter Strainer Extruder Machine
Rubber Extruding Machine is one of the most widely used important equipment in the rubber industry. It is mainly used for extrusion molding of tread, inner tube, rubber strip, rubber hose, tape, and other rubber products. It has excellent characteristics such as energy saving, high yield, good plasticization, and low-temperature rubber refining, which expands the application range of the extruder and becomes a new generation of high-efficiency rubber processing equipment.
Rubber extruding machine is widely used in the manufacturing of semi-finished products such as pure rubber hoses, tire tread, inner and outer layers of rubber hoses, and wires and cables. It can also be used for the plasticization of raw rubber, filtering of rubber materials, metal wire coating, and so on.
Rubber Reclaim Recycling Production Filter Strainer Extruder Machine is use for reclaim rubber production, for cleaning rubber from wire crumbs and other impurities.
uritie
The rubber filter extruder is also called rubber filter machine. In practical production, often used to process recycled EPDM rubber or recycled rubber from waste tires. This type of rubber often contains a large amount of impurities. Before using a rubber extruder to extrude the product, we need to purify the rubber. Therefore, we use a rubber filter to filter out the impurities in the rubber before production can proceed. Our common models of rubber filters are 150 and 200. This is the diameter of the screw, and different models of rubber filters are selected for different production requirements. The common rubber filter use a conjugate feeding system. The rubber enters the screw barrel through the feeding seat and is transported to the mold head by a rotating screw to form an extrusion pressure. Under this pressure, rubber is extruded through a filter screen to achieve the purpose of filtering rubber. Rubber filter machine is a type of rubber extruder, it has a wide range of uses. In addition to filtering rubber, it can also be used for the molding and extrusion of certain rubber products.
Rubber Strainer Extruder models:
| Item\Model | XJL-115 | XJL-150 | XJL-200 | XJL-250 |
| Screw Dia （mm） | 115 | 150 | 200 | 250 |
| Screw L/D Ratio | 4.8 | 5.15 | 5 | 4.8 |
| Max.Screw Speed （r/min） | 40 | 48.5 | 47.2 | 40 |
| Model of Motor | Y250M | Y280M-8 | Y315-6 | Y315L1-6 |
| Power （kw） | 37 | 45 | 90 | 110 |
| Speed of Cutting Device ( r/min) | 16 | 16 | 16.8 | 11 |
| Steam Pressure Mpa | 0.3~0.6 | 0.3~0.6 | 0.6~0.8 | 0.6~0.8 |
| Cooling Water Pressure Mpa | 0.2~0.3 | 0.2~0.3 | ≥0.2 | ≥0.2 |
| Max.Output （Kg/h） | 380 | 400 | 800 | 1600 |
| Overall Dimensions (L×W×H)mm | 2770×655×1350 | 2873×1220×1377 | 4284×1995×1493 | 4440×1180×1650 |
| Weight （kg） | 5000 | 6500 | 8600 | 9000 |
DETAIL IMAGES
Control Box
Qingdao Steady Machinery's extruder adopts famous brand electronics, works accurate and stable
Barrel and Screws
Our Screw & Barrel Advantage is as below, ensures our machine 1.5 times more durable than other machines
The material is: 38CrMOALA
Temper Degree：HB240°～280°
Nitriding Hardness：HV850°～1000°
Nitriding Deepness：0.45～0.7mm
Nitriding Brittleness：≤Grade Ⅱ
Surface Roughness：Ra0.4
Screw Straightness：0.015mm
Hard Chrome Plating after Nitriding：≥900HV
Chrome Thickness：0.05～0.10mm
Two-phase Alloys：HRC56°～65°（nickel-base alloy）
Alloy Deepness：1.5～2.0mm
Screw and barrel processing:
Machine Head
high quality steel, high precision machining
Mold
High quality extruding mold ensures high quality rubber products
Loading Into Container Export
① The machine head should be assembled together and installed as a whole on the extruder.
② Before assembling the machine head, the grease applied during storage should be wiped off, and the surface of the mold cavity should be carefully checked for scratches, scratches, and rust spots. Necessary polishing should be carried out, and then a layer of silicone oil should be applied to the surface of the flow channel.
③ Assemble the various plates of the machine head in sequence, apply high-temperature grease to the threads of the bolts, and then tighten the bolts and flange.
④ Place the porous plate between the machine head flanges to ensure that it is tightly pressed without overflowing.
⑤ Before tightening the fastening bolts of the connecting flange between the machine head and the extruder, the horizontal position of the mouth mold should be adjusted. The square machine head can be horizontally adjusted, while the circular machine head should be leveled with the bottom surface of the machine head mouth mold based on the fixed model adhesive surface.
⑥ Tighten the connecting flange bolts, tighten the machine head fastening bolts, install the heating ring and thermocouple, and ensure that the heating ring is tightly attached to the outer surface of the machine head.
⑦ Install the set sleeve and adjust it in place. Check if the center line of the host, set sleeve, and traction machine is aligned. After adjustment, tighten the fixing bolts. Connect all water pipes and vacuum pipes of the set sleeve.
⑧ Turn on the heating power and evenly heat the machine head and machine casing. At the same time, open the cooling water at the bottom of the feeding hopper and the gearbox, as well as the inlet valve of the exhaust vacuum pump. When heating, adjust the temperature of each section to 140 ℃ first, and hold it for 30-40 minutes when the temperature rises to 140 ℃. Then, raise the temperature to the normal production temperature.
Ø1. Will your machine meet our voltage， can we use your machine in our country?
Yes, we can customize every aspect of the machine according to customers’ work needs, Voltage,
Electricity frequency, clamping force, (heating )platen size, daylight, piston travel, working layer number, with sliding platen or not, assist cylinder, Control method, automatization level, PLC or not, etc,
Ø 2. Guarantee?
For the whole machine, not less than 2 years quality guarantee, and life long technical service whenever it’s needed.
Ø 3. Will the machine be kept well while on the sea journey?
Yes, for small size or single set machine, we use good quality fumigation free ply wood making strong packing for them.
For big size machine or multi sets small size machine, after proper treatment, we fixed them in the container so that the machine won’t get rust or damage in the sea voyage.
Ø 4. Whats’ the payment method?
There are TT, L/C, Credit Card, Western Union, Paypal, Alipay etc.
Ø5. What’s the shipping method?
Our rubber machines are most often shipped by sea, but for land-locked state, there are train or truck transportation. Or there are joint transportation between land and water.
When it come to small pare parts, it’s by international courier by air.
Look forward to hearing from you
Welcome friends and customers domestic and abroad to cooperate sincerely and create brilliance together!
Copyright © Qingdao Steady Machinery Co.,Ltd. All Rights Reserved |
Sitemap
| Powered by
